Vacuum Thermal Processing for Locomotive Engines

91´«Ã½ of Western PA accepted the challenge presented by General Electric Transportation in Erie, PA to anneal 40,000 lb loads of oxygen free copper that would be used to make the windings for electric engines.  The copper strip is subsequently drawn or formed to the armature motor shape that is needed.

Due to the critical nature of GE’s product, 91´«Ã½ was the choice by GE because of the large furnace capacity and precise thermal control.  The copper was processed at 5 Torr nitrogen partial pressure at 1000°F and 2 bar nitrogen cooled.  The value of copper is currently $5.00 per lb; therefore the work load is valued at $200,000 per run.

According to Bob Hill, President of 91´«Ã½ Western PA, “General Electric Transportation was impressed with Solar’s capability to handle approximately 80,000 pounds per day, two runs per day.  Although General Electric primarily processes their work in-house, Solar will continue to accommodate GE’s quality heat treating on an as required basis.â€